Unleashing the Power of Porcelain Heaters with Airex

 

When it comes to high precision, performance, and durability, Airex's Porcelain Heater stands out in the industry. Manufactured from high-temperature bearing insulators, Airex's Porcelain Heaters are designed to meet the rigorous demands of various industries. The Antique Porcelain Heater model, in particular, features elements that are partially exposed in the air, ensuring better heat transmission. This makes the Porcelain Heater ideal for applications where heating elements can't be changed easily, such as ovens and tanks.

Porcelain Heater Features: A Closer Look

The construction of Airex's Porcelain Heater involves several refractory ceramic blocks assembled together to the desired length. The Nichrome wire heating element is then inserted into the ceramic blocks, with a terminal block at one end. This assembly is further inserted into a pre-assembled special protection tube for use in liquid immersion and gas applications. However, the versatility of the Porcelain Heater allows it to be used in direct air-heating applications without the need for a protection tube.

 

 

Ceramic Core Element.

The ceramic core elements are a critical feature of the Porcelain Heater. They consist of one or more resistive alloy coils inserted in a stack of barrels in steatite or ceramic. A non-heating zone is necessary to ensure that connections are not subjected to excessive temperatures. These connections are usually made to threaded terminals fixed to a steatite or ceramic "head" or by copper or nickel core wires.

Sheath

The sheaths of the Porcelain Heater are made of steel, stainless steel, or titanium. They consist of a tubular body with a bottom welded. Various attachment accessories, such as flanges and screw plugs, can be welded on the other side to fix it to the frame. Additionally, other materials such as Teflon®, Pyrex®, and porcelain can be used according to corrosion requirements.

 

Accessories

Airex's Porcelain Heater can be equipped with a terminal box, brass terminal strips, and electric cables for high temperatures to ensure reliable electric connections. Temperature sensors, thermostats, or regulators can also be added to control the heater. The temperature sensors are generally inserted in a separate thermowell welded on the same flange as the sheath or equipped with a threaded bushing.

 

Applications of Porcelain Heater

The Porcelain Heater is versatile and can be used in a variety of applications. It offers a large area to heat liquids or semi-solid materials like wax, fats, oil, and bitumen. It's also suitable for indirect heating of gases and liquids, where it can be inserted into a pocket or protection tube in the process tank. This feature is particularly advantageous as the heater can be repaired or replaced without draining the process tank.

 

Porcelain vs Ceramic Heat Resistance: The Airex Advantage

When it comes to heat resistance, the Airex Porcelain Heaterhttp://www.airexelectricals.com stands out from the rest. The sheaths of the Airex Porcelain Heater are made of steel, stainless steel, or titanium. They are constituted of a tubular body with a bottom welded. Different attachment accessories can be welded on the other side to fix it to the frame, such as flange, screw plug, etc. Other materials such as Teflon®, Pyrex®, and porcelain can also be used according to corrosion requirements.

 

Advantages of Using Airex Porcelain Heater

Airex's Porcelain Heater is not just energy efficient, ensuring 100% of the heat generated is within the solution, but it also offers simplicity and low-cost installation. The ease of maintenance and repair further adds to the appeal of this heating solution. With a wide range of lengths, voltages, and power available, Airex can meet the specific requirements of any customer.

 

Some of the industries that commonly use porcelain heating elements include:

 

Manufacturing and Processing Industries: Porcelain heating elements are used in manufacturing and processing industries for applications such as curing, drying, and pre-heating of materials.

Ovens and Furnaces: Porcelain heating elements are commonly used in industrial ovens and furnaces for heat treatment of metals, ceramics, and other materials.

Chemical and Petrochemical Industries: In these industries, porcelain heating elements are used for heating liquids and gases in various processes.

Plastics and Rubber Industries: Porcelain heating elements are used for molding and extrusion processes in the plastics and rubber industries.

Textile Industry:  They are used for drying and setting processes in the textile industry.

Food and Beverage Industry: Porcelain heating elements are used in baking ovens and other food processing equipment.

Medical and Laboratory Equipment: Porcelain heating elements are used in various medical and laboratory equipment for heating and sterilization purposes.

Tank Heating: Porcelain heating elements are used for heating liquids in tanks, especially in situations where the tank cannot be drained easily for heater replacement.

Ink and Adhesive Industries: Porcelain heating elements are used for heating ink and adhesive materials during processing.

Automotive Industry: They are used in the curing and drying processes of automotive coatings and finishes.

 

These are just a few examples, and there are many other industries and applications where porcelain heating elements can be utilized effectively.

 

In conclusion

Airex's Porcelain Heater is an exceptional solution for various industries that require precise and durable heating elements. With its unique features, wide range of applications, and advantages, it's clear that Airex's Porcelain Heater is a top choice for businesses looking for an efficient and reliable heating solution.